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Low-carbon preparation of blast furnace burden from iron ore concentrate through cold-bonding: briquetting–curing characteristics and high–temperature strength evolution mechanism

鉄鉱石精鉱からの冷間成型による高炉原料の低炭素製造:ブリケッティング・硬化特性と高温強度発現メカニズム (AI 翻訳)

Xiaolong Wang, Zhiyun Ji, Xiaohui Fan, Min Gan, Shaochun Li, Zengqing Sun, Jiaming Lv, Yanqing Du, Jiasheng Li, Ying Yu, Shengxuan Fan

Journal of Materials Research and Technology📚 査読済 / ジャーナル2026-06-01#エネルギー転換Origin: CN経営インパクト: コスト削減対象セクター: manufacturing
DOI: 10.1016/j.jmrt.2026.06.120
原典: https://doi.org/10.1016/j.jmrt.2026.06.120

🤖 gxceed AI 要約

日本語

本研究は、鉄鉱石精鉱を冷間成型(コールドボンドブリケット)する低炭素プロセスを提案。バインダー、圧力、水分、硬化条件の最適化により、高炉原料として必要な強度を実現し、CO2排出量を焼結・ペレタイジングより大幅削減できることを示した。高温強度保持メカニズムも解明。

English

This study proposes a low-carbon cold-bonding briquetting process for iron ore concentrate to produce blast furnace burden. By optimizing binder, pressure, moisture, and curing, the briquettes meet cold-strength requirements for BF burden and achieve CO2 emissions of 36.59 kg/t, significantly lower than sintering and pelletizing. The high-temperature strength evolution mechanism is also clarified.

Unofficial AI-generated summary based on the public title and abstract. Not an official translation.

📝 gxceed 編集解説 — Why this matters

日本のGX文脈において

日本鉄鋼業はカーボンニュートラルに向けた革新的技術開発が急務。本研究成果は非加熱プロセスによるCO2削減可能性を示し、日本製鉄やJFEスチールなど国内高炉メーカーにとって、既存設備を活用した低炭素移行の選択肢となりうる。

In the global GX context

Steelmaking is a hard-to-abate sector critical for global net-zero. This cold-bonding technology offers a low-Capex, low-emission alternative to conventional sintering, aligning with IEA's net-zero pathways and ISSB/TCFD disclosure on transition planning.

👥 読者別の含意

🔬研究者:Provides a novel processing-structure-property framework for iron ore briquetting, offering mechanistic insights for further optimization.

🏢実務担当者:Presents a potential low-emission alternative for ironmaking that could reduce Scope 1 emissions and energy costs.

🏛政策担当者:Supports policy incentives for low-carbon ironmaking technologies, contributing to national decarbonization targets.

📄 Abstract(原文)

Under the “dual-carbon” targets, low-carbon preparation of blast furnace (BF) burden is of great importance. Cold-bonded briquetting avoids high-temperature processing and can reduce CO 2 emissions. This study examined the briquetting–curing behavior of iron ore concentrate and clarified the high-temperature strength evolution of cold-bonded briquettes (CBBs) and the binder action mechanism. The results showed that binder type, briquetting pressure, briquetting moisture, and curing schedule affected CBB performance. With 2.4 wt.% composite binder and selected conditions (1.0 t/mm line pressure, 4.5 wt.% moisture, curing at 100 °C for 40 min), the wet briquettes achieved a drop number of 5.4 times and a compressive strength of 96 newtons per briquette (N/P). The cured CBBs reached a compressive strength of 3396 N/P and a tumbler index (TI) of 90.57%, meeting the basic cold-strength requirements for BF burdens. The high-temperature compressive strength reached a minimum of 2009 N/P at 500 °C. Interfacial reactions between the inorganic binder component and the concentrate formed strengthened bonding and supported strength retention. Based on these results, a low-temperature preparation flow of iron ore concentrate-based CBBs was summarized. Under the simplified accounting boundary, the estimated CO 2 emission was 36.59 kg·t -1 , indicating potential emission reduction compared with sintering and pelletizing. This work clarifies the processing-structure-property relationship of iron ore concentrate-based CBBs and provides mechanistic support for their further evaluation as potential low-carbon BF burdens.

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